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Maintenance Method of Battery
Release time2016-09-12 Source VOLTEC POWER

2.1 Warehouse management of battery

• Check if there is any damage. Make sure there is no spill of acid liquor, no crack, no bump and no dirt on the surface of the battery housing or the juncture of the positive and negative poles. If there is any remaining acid liquor, the reason may be that the battery is damaged or the acid liquor is not cleaned up after charging.

•Check the status indicator (electric eye) and electric quantity of the battery:

  Green: This means the electric quantity is adequate and the vehicle can be started normally.

  Black: This means the electric quantity is insufficient, and the battery needs to be charged.

  White: This means the battery is scrapped and needs to be replaced.

•The fork handle length of the forklift had better be the same with the width of the pallet so as to stop the battery from being damaged.

• The batteries should be gathered and stored separately.

• Implement first-in first-out principle.

• It is forbidden to store the battery in high temperature area. When the environment temperature of the battery storage area is below -15, the battery should be stored in warm warehouse (the temperature of the warehouse should not be higher than 20).

2.2 Installation of battery

• The gradient should be within 40.

• It is forbidden to put the battery upside down or sideways.

• Check the electric eye before installation and make sure it is green.

• Check if there is any screw or nut in the tray of the battery and make cleaning if necessary so as to protect the battery from secondary damage.

• It is forbidden to install the battery with electric eye being black to the vehicle (if the electric eye of the battery is black and the production batch or date is recent, the battery may be defective).    

• It is forbidden to install the battery with spilled liquid to the vehicle.

• It is forbidden to knock on and twist the end post when making installation.

2.3 The connection of battery circuits during assembling

• The connecting order of battery circuits: connect the positive pole at first and then connect the negative pole.

• The disconnecting order of battery circuits: disconnect the negative pole at first and then disconnect the positive pole.

2.4 Assembling process

•Ensure that all the electrical accessories are in off position when assembling the battery.

• Shut down the doors, engine hood and trunk lid of the vehicles as far as possible among different assembling areas.

• Ensure to turn off all the electrical systems of the vehicle when taking rest, having lunch, changing shifts and finishing the work.

• Check and assess the leakage current of the vehicle periodically.

• Check and make sure the electric eye of the battery is green when the vehicle is off-line; charge on line immediately if the electric quantity is insufficient.

2.5 Repair area of vehicles

• Form the habit of saving the power of the battery (Keep the air conditioner, lights, radio, ignition system, doors and trunk of the vehicle shut down except for those which are being adjusted or repaired).

• Ensure to turn off the electrical systems of the vehicle when taking rest, having lunch and finishing the work.

• Disconnect the connection of the battery circuits when making special overhauls.

• Check and make the electric eye of the battery is green after all the repairs are completed.

• Analyze and judge the failure cause of the battery if the battery lacks of power (the electric eye of the battery is black) and then charge the battery according to the charging procedures.

2.6 Maintenance of batteries for the vehicles in stock

• Disconnect the negative pole circuit if the vehicle is stored for more than 15 days.

• Check the status of the electric eye every three months:

  The green electric eye means that the battery is in normal condition;

  The black electric eye means that the battery lacks of power, and charging should be executed.

• For those vehicles whose battery circuits are not disconnected, the status of the electric eye should be checked once for every month. The battery with black electric eye should be charged according to the charging procedures.

• In case that batteries of the vehicles, which has been stored for more than one year, has not been charged based on the abovementioned requirements, they must be scrapped and replaced.

2.7 Battery maintenance requirements of agents and distributors

• As for vehicles of stock and exhibition which has been parked for over 15 days, the negative pole circuits of the battery thereof should be removed.

•The battery should be installed without any loose; there should be no spill of acid liquor, no crack, no bump and no dirt on the surface of the battery housing or the juncture of the positive and negative electrode poles.

• Check the status indicator (electric eye) and electric quantity of the battery:

  Green: This means the electric quantity is adequate and the vehicle can be started normally.

  Black: This mean the electric quantity is insufficient, and the battery needs to be charged.

  White: This means the battery is scrapped and needs to be replaced.

• Check the status of the electric eye every three months:

  The green electric eye means that the battery is in normal condition;

  The black electric eye means that the battery lacks of power, and charging must be made to it.

  The batteries of the vehicles that are put in storage should be charged every six month.

• For those vehicles whose battery circuits are not disconnected, the status of the electric eye of the battery should be checked once for every month. The battery with black electric eye should be charged according to charging procedures.

• The batteries of the vehicles that have been in stock for over one year (which means the batteries that have never been charged) must be scrapped and replaced.

•Check and make sure the electric eye of the battery is green when the vehicle is sold. It is prohibited to deliver the vehicle, which is started via using the battery of other vehicles directly to the client.

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